Flow Ctrl Tech Engineering

Legacy PLC-5 & Obsolete SCADA Modernization for Continuous Manufacturing

Continuous Heat Treatment & Annealing Furnace Line in Manufacturing: The critical furnace line operated on a 25-year-old Allen-Bradley PLC-5 with discontinued 1771 I/O modules and an obsolete Windows NT SCADA PC. A single component failure threatened weeks of

  • Client Industry: Manufacturing
  • Facility: Continuous Heat Treatment & Annealing Furnace Line
  • PLC System: Rockwell Automation ControlLogix 5580 with 1756-IB32/OB32/IF8 modules and 1492 conversion kits
  • SCADA/HMI: Dual FactoryTalk View SE and local PanelView 5000 touchscreen
  • Protocols: EtherNet/IP, Modbus TCP, CIP Safety

Flow Ctrl Tech Engineering: Turnkey industrial automation, PLC programming, SCADA development, HMI, fieldbuses, and IIoT architectures. Contact our engineering center at [email protected] or phone +91 91110 91005.