Flow Ctrl Tech Engineering

Predictive Maintenance via IIoT: Wireless Vibration Transmitters & Bearing Fault Detection

Catch catastrophic motor and pump bearing failures weeks in advance: tri-axial MEMS accelerometers, Fast Fourier Transform (FFT) peak analysis, and automated alerts.

  • Bearing defects produce distinct high-frequency impact peaks long before thermal cameras or acoustic noise indicate failure.
  • Modern wireless MEMS sensors operate for 5+ years on internal lithium batteries, eliminating expensive cable runs.
  • Automated FFT analysis distinguishes between unbalance (1X RPM), misalignment (2X RPM), and outer race bearing pitting (BPFO).

Flow Ctrl Tech Engineering: Turnkey industrial automation, PLC programming, SCADA development, HMI, fieldbuses, and IIoT architectures. Contact our engineering center at [email protected] or phone +91 91110 91005.